Material and Surface Finish

All uprights, main beams, secondary beams and bracings are manufactured from high-quality Q235 cold rolled steel. Each batch of raw material is inspected before automated cutting, punching and bending. After forming, all steel components go through shot blasting to eliminate oil, rust and oxide scale. Then electrostatic powder coating and high-temperature curing are applied. The coating surface delivers excellent anti-rust, scratch-resistant and wear-resistant performance, suitable for long-term operation in dusty and humid factory environments.

Standard available colors are industrial blue, grey and orange. Custom RAL color coating is acceptable if you need color zoning management or brand matching. We supply multiple decking options to meet different functional and fire safety requirements: anti-slip patterned steel plate for regular storage, steel grating for good ventilation and smoke exhaust, and MDF or particle board for packing zones and quiet working areas. All floor panels are securely locked on secondary beams to prevent shifting during walking and picking.

Safety Design and Accessories

Safety is always the priority of our mezzanine rack design. Every complete set is equipped with standard safety accessories. Full-height safety guardrails are installed along all open edges of the platform to stop workers and goods from falling. Toe kick plates under guardrails prevent small boxes and loose parts from sliding down to the lower level. Anti-slip steel staircases with handrails provide stable and safe passage between floors.

For cargo transfer between different levels, optional supporting equipment includes hydraulic cargo lifts, manual lift tables, cargo chutes and trolley access channels. The whole system uses bolted connection only, no on-site welding required. It is knockdown, easy to install, disassemble, relocate and re-assemble. Reinforced bracings are arranged at key positions to enhance overall stability and resist vibration from daily material handling. Optional extras such as mesh partition fences, label holders and light brackets can be added upon request.

Application Areas

Mezzanine rack fits a wide range of industries and storage scenarios. It is ideal for e-commerce sorting and packing warehouses, electronic component workshops, garment and textile storage, hardware factories, auto parts warehouses, retail distribution centers and logistics packaging zones. Many customers also reserve part of the mezzanine area as packing stations, QC inspection zones, tool rooms or small temporary offices, combining storage and workflow in one system.

It works best for warehouses with sufficient ceiling height but limited floor area. For businesses with numerous SKUs and frequent order picking, you can arrange fast-moving goods on the ground floor and slow-moving inventory on the mezzanine level. This layered classification simplifies stock management and speeds up order fulfillment.

Customization and Our Service

We provide full OEM and ODM customization service. Our engineering team will evaluate your warehouse layout, clear height, building columns, cargo load requirement, access method and local fire regulations first, then offer free CAD drawings and 3D design proposals. You can customize platform size, floor load capacity, deck material, staircase position, guardrail specification and matching lifting equipment.

Structural calculation and load simulation tests are carried out before production. All steel parts are strictly inspected before packing. We supply detailed assembly drawings and remote installation guidance for overseas buyers. All products meet standard industrial quality requirements.

Why Choose Our Mezzanine Rack

Compared with building expansion or renting extra warehouse space, mezzanine rack features lower investment cost and shorter construction cycle. It makes full use of vertical space, with flexible layout and easy extension. The rack-supported design saves the cost of separate foundation construction. It requires little maintenance and serves for many years, bringing high return on your storage upgrade.

No matter you need a small mezzanine for spare part storage or a large multi-level mezzanine system for high-volume fulfillment, we can deliver stable, safe and tailor-made storage solutions.

Contact us now and send your warehouse dimensions. Our team will prepare a detailed quotation and customized storage layout plan for you.